HYDRO-TESTING AND PIPE FREEZING
OVERVIEW - PIPE FREEZING
Pipe freezing is a process by which a flow medium in a pipeline is frozen in order to undertake modification on the pipeline. Mecstra’s pipe freezing is an in-situ, non intrusive and controlled method of isolating a pipeline with liquid nitrogen for alteration on the pipeline. The heat from within the pipeline is drawn out until it reaches a temperature below freezing point and the medium inside is frozen to form as an ice plug. Once formed, the plug is able to withstand very high differential pressures and provide reliable and effective isolation of the line while modifications or repairs are carried out. We have the capability to freeze lines from 1/2 inch onwards. Mecstra provides pipe freezing services in the UAE and the MENA region. Mecstra’s in-house pipe freezing jackets are custom made to suit your needs effectively.
COMMON APPLICATIONS WHERE PIPE FREEZING IS USED
VALVE INSTALLATION
EQUIPMENT ISOLATION
METERING INSTALLATION
PIPE SECTION REPLACEMENT
PIPELINE ABANDONMENT
PIPE BRANCH TERMINATORS
PIPE DIVERSIONS
WELDING WORKS
MOST COMMON PIPE MATERIALS
CARBON STEEL
NICKEL ALLOY
COPPER BASED
BRASS BASED
KUNIFER
ALUMINIUM ALLOYS
STAINLESS STEEL
CAST IRON
BENEFITS OF MECSTRA'S PIPE FREEZING
NO SHUTDOWN REQUIRED.
System Draining Is Not Required.
No Bulk Transfers Or Storage.
The System Is Not Interrupted.
Cut Cost On Excessive Labor Cost.
A Reliable Solution.
OVERVIEW - HYDRO-TESTING
Hydro testing is a method of testing to check the strength of a pipeline or system. Mecstra’s high pressure testing capabilities help to test if your system withholds the required pressure or if they do have any leakage. All the tests conducted by Mecstra will be certified and the training and experience that the team possess will reduce the time required. Hydro test of the piping system is conducted at 135 percent above the nominal pressure or as requested by the client. A pressure test is required for a new pressure system before use or an existing system after repair.
BENEFITS OF MECSTRA'S HYDRO-TESTING
Experienced And trained Engineers.
High Pressure Equipments.
Low Lead Time.
Test Certificates.
A Reliable Solution.
INDUSTRIES WE SERVE
POWER
OIL & GAS
PETROCHEMICAL
MINING
CHEMICAL
WATER TREATMENT
SUGAR
HOSPITALITY
OUR UNIQUE STRENGTHS
Theoretical And Practical Knowledge
100%
Enhanced Business Model
95%
Focus On Technological Advancement
98%
Customized Solutions
100%
STATISTICS
FAQ
Most frequently questions and answers
Mecstra believes in being completely open and an audit or visit to our premises are most welcomed at all times.
Mecstra’s hydro test certificates include all the details of the test with graphs of the pressure raise and the hold pressure time and rate.
At Mecstra, we believe in training employees to maximum possible limit. They are trained at planned training schedules on appropriate topics and free educational materials are provided to all employees for free.
We believe in reducing the lead time to the minimum for our customers. Mecstra’s pipe freezing lead time depends on the requirement of the client on what is to be done on the pipeline.
Mecstra has focused its pipe freezing and hydro testing services in the UAE and the MENA region. We are expanding slowly so please contact us and we would let you know.