HYDRO-TESTING AND PIPE FREEZING

OVERVIEW - PIPE FREEZING

Pipe freezing is a process by which a flow medium in a pipeline is frozen in order to undertake modification on the pipeline. Mecstra’s pipe freezing is an in-situ, non intrusive and controlled method of isolating a pipeline with liquid nitrogen for alteration on the pipeline. The heat from within the pipeline is drawn out until it reaches a temperature below freezing point and the medium inside is frozen to form as an ice plug. Once formed, the plug is able to withstand very high differential pressures and provide reliable and effective isolation of the line while modifications or repairs are carried out. We have the capability to freeze lines from 1/2 inch onwards. Mecstra provides pipe freezing services in the UAE and the MENA region. Mecstra’s in-house pipe freezing jackets are custom made to suit your needs effectively.

COMMON APPLICATIONS WHERE PIPE FREEZING IS USED

VALVE INSTALLATION

EQUIPMENT ISOLATION

METERING INSTALLATION

PIPE SECTION REPLACEMENT

PIPELINE ABANDONMENT

PIPE BRANCH TERMINATORS

PIPE DIVERSIONS

WELDING WORKS

MOST COMMON PIPE MATERIALS

CARBON STEEL

NICKEL ALLOY

COPPER BASED

BRASS BASED

KUNIFER

ALUMINIUM ALLOYS

STAINLESS STEEL

CAST IRON

BENEFITS OF MECSTRA'S PIPE FREEZING

NO SHUTDOWN REQUIRED.

System Draining Is Not Required.

No Bulk Transfers Or Storage.

The System Is Not Interrupted.

Cut Cost On Excessive Labor Cost.

A Reliable Solution.

OVERVIEW - HYDRO-TESTING

Hydro testing is a method of testing to check the strength of a pipeline or system. Mecstra’s high pressure testing capabilities help to test if your system withholds the required pressure or if they do have any leakage. All the tests conducted by Mecstra will be certified and the training and experience that the team possess will reduce the time required. Hydro test of the piping system is conducted at 135 percent above the nominal pressure or as requested by the client. A pressure test is required for a new pressure system before use or an existing system after repair.

BENEFITS OF MECSTRA'S HYDRO-TESTING

Experienced And trained Engineers.

High Pressure Equipments.

Low Lead Time.

Test Certificates.

A Reliable Solution.

INDUSTRIES WE SERVE

POWER

OIL & GAS

PETROCHEMICAL

MINING

CHEMICAL

WATER TREATMENT

SUGAR

HOSPITALITY

OUR UNIQUE STRENGTHS

Theoretical And Practical Knowledge

100%

Enhanced Business Model

95%

Focus On Technological Advancement

98%

Customized Solutions

100%

STATISTICS

HAPPY CLIENTS
1
Lines Frozen
1
Systems hydro tested
1

FAQ

Most frequently questions and answers

Mecstra believes in being completely open and an audit or visit to our premises are most welcomed at all times.

Mecstra’s hydro test certificates include all the details of the test with graphs of the pressure raise and the hold pressure time and rate.

At Mecstra, we believe in training employees to maximum possible limit. They are trained at planned training schedules on appropriate topics and free educational materials are provided to all employees for free.

We believe in reducing the lead time to the minimum for our customers. Mecstra’s pipe freezing lead time depends on the requirement of the client on what is to be done on the pipeline.

Mecstra has focused its pipe freezing and hydro testing services in the UAE and the MENA region. We are expanding slowly so please contact us and we would let you know.

OTHER SERVICES

Have any doubts? Please contact care@mecstra.com